Basic design requirements for electronic wiring harnesses

As a company specializing in the production of electronic wiring harnesses, Dongguan Heling Electromechanical Technology Co., Ltd. has rich experience and technical strength in meeting the needs of modern applications. The following is our understanding and practical experience of the basic design requirements of electronic wiring harnesses:

1. Design principles and quality assurance

In the process of product design, we always adhere to the following principles to ensure the high quality and reliability of our products:

  • Precise contact location and layout : We ensure that the contacts do not overlap, are not too large, and are not designed at branches, thus ensuring the stability and reliability of the electrical connection.

  • Optimize production operability : Taking into account the actual operation of workers, we design simplified and standardized production processes to improve manufacturing efficiency and reduce the incidence of human errors.

  • Material utilization efficiency : Adopting the principle of nearest grounding, we optimize the use of wires, saving material costs while ensuring the compactness and easy installation of the wiring harness.

2. Application and environmental adaptability

As automotive electronic functions continue to increase, our electronic wiring harness design must adapt to the complex automotive environment and diverse application requirements:

  • Multifunctional support : Our wiring harnesses are designed to support a variety of electrical configurations and functions, meeting the high requirements of modern automobiles for safety, comfort and economy.

  • High flame retardancy requirements : We select materials that meet high flame retardancy requirements, such as halogen-free, low-smoke flame-retardant polyolefin sheath materials, to ensure safety and reliability in extreme environments.

3. Construction and quality control

During the production process, we pay attention to every link of construction and quality control to ensure that each wire harness meets strict quality standards:

  • Complete tools and materials : We ensure that the construction site is fully equipped with tools and train the staff to be familiar with the correct use of tools and safety precautions.

  • Selected heat shrink materials : According to the construction and specifications of the wire harness, we select appropriate heat shrink materials to ensure the durability of the joint and the long-term safe operation of the wire harness.

4. Technological innovation and future development

As a technology leader in the industry, we actively explore and introduce new technologies to promote continuous innovation in electronic wiring harness design:

  • Intelligent application and bus configuration : We are researching and applying multiplex transmission systems, optimizing electrical connections, and improving data transmission efficiency and overall performance of wiring harnesses.

  • Future development direction : We focus on the development of intelligent and automated technologies, and foresee that wiring harness design will be more intelligent in the future to support the automation and intelligent interconnection of automotive electronic systems.

Heling Electromechanical is an innovative enterprise focusing on the design and manufacture of connectors and wiring harness solutions. Its main products are divided into

Wire harness: industrial round wire harness, industrial network cable, industrial bus, servo wire harness

Cable type: industrial bus, industrial network cable, drag chain cable

Connector type: Industrial circular connector, rectangular connector

Heling Electromechanical is committed to providing customers with electronic wiring harness solutions that meet high requirements through advanced process design, high-quality material selection and strict quality control, helping customers' products stand out in the highly competitive market.